Factory Audit for Better Savings!
In countries like
China, big companies outsource their resources such as smaller parts to
factories who manufacture them at large scale. But before they do so, they
appoint a factory auditor to do a
research about the working of the manufacturing factory and their quality
standards. This has become essential as it directly impacts the quality of the
main product branded by the big companies and if any of the parts are not good,
they would suffer huge losses in the form of customer dissatisfaction and
economic pitfall.
The process of factory audit: Factory
audits are known for their systematic approach to deduce quality results.
The quality control services perform factory audits at low costs and in a very
efficient way. They take rounds of the entire factory, collect samples from the
factory, perform the quality checks and then formulate a report. In the case of
disqualification of the factory for not matching the required quality
standards, a penalty is imposed on them and they are to re-manufacture all the
items.
The goal of factory audit: With the rapid industrialization, more and more
factories have been set up to meet out the growing demands of the world. As a
result, many factories have shifted their focus from quality to quantity. The
factory audit comprises of a comprehensive and elaborate inspection of the
factory on site to check the quality management systems of a factory. The goal
of a factory audit is to prevent a client's involvement in a bind working with
the wrong factory.
The result of factory audit: A factory auditor will make a detailed report of
all the points he found good and bad during the inspection on the factory on
site. The factory auditor will record all the data and take relevant pictures
of every key aspect that concerns the client's reference to make sense about
the factory before signing the contract. The result of a factory audit is that
the client is able to take a decision whether or not they should work with the
factory.
The lesson from factory audits: The culture of factory audits has made all the
manufacturing factories cautious of the fact that they may lose potential clients
if their products are not up to the mark. The rules, regulations, and standards
are framed to operate in compliance with them. They would have a major loss of
revenue if they lose their demand sources. The manufacturing units should
always be prepared with the best practices put to implementation.
It is wise for big
companies to organize factory audits before you run into making a contract and
asking the factory for the shipment. If the level of standard is not matched,
they should look out for an alternative source to meet out their requirements.
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